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Elite Cables — Manufacturer of Wire & Cables
Product 06

Custom Harness Wire

An engineering-led route from an approved drawing or reference sample to a repeatable wire construction.

Automotive product family

Product capability and construction data

The published range describes manufacturing capability. Final electrical, dimensional, material and performance values are controlled by the approved product specification.

Do not select a cable from conductor size alone. Voltage, current, temperature, installation method, flexibility, insulation, finished diameter and applicable standard must be reviewed together.

Size capability

Within the published single-core and multicore manufacturing range

Core construction

Single core or multicore to the approved harness specification

Downloadable PDF datasheet

The current web specifications are shown alongside this panel. A controlled PDF will be added after construction and document approval.

PDF pending document approval
Application
OEM and harness-maker drawings requiring a tailored conductor or insulation constructionConfigurable
Conductor material
Bare or tinned copper, subject to customer specificationConfigurable
Conductor construction
Solid, stranded or flexible stranded construction according to the approved product designConfigurable
Published size range
Within the published single-core and multicore manufacturing rangePublished capability
Core configuration
Single core or multicore to the approved harness specificationPublished capability
Insulation type
PVC or customer-specified compound, subject to technical qualificationConfigurable
Nominal OD
Confirmed against the approved constructionProduct confirmation required
Insulation thickness
Confirmed against the approved constructionProduct confirmation required
Conductor resistance
Confirmed for the selected conductor size and constructionProduct confirmation required
Temperature rating
Application-specific; requires compound and construction confirmationProduct confirmation required
Voltage / application rating
Defined by the customer specification and intended applicationProduct confirmation required
Color availability
Customer-selected colors subject to production qualificationConfigurable
Packaging
Coil, reel or drum format selected according to size, length and handling requirementsConfigurable
Custom marking
Available subject to marking trial and approvalConfigurable
Standards / customer specification
Qualification options include JASO D 611 with JASO D 618 test methods / JIS C 3406, ISO 19642-2:2023 with the applicable cable part such as ISO 19642-3:2019, SAE J1128 (current approved edition), or the OEM drawing. The selected edition, cable type, temperature class and acceptance criteria must be stated in the approved specification.Product confirmation required

Where it is used

Application areas

Application suitability is confirmed from the complete technical requirement, not only the product-family description.

Automotive harnesses
Motorcycle harnesses
Appliance harnesses
Equipment looms

Complete manufacturing range

Single core

0.30 mm² to 300 mm²

Nominal conductor cross-sectional area

4 core

Up to 70 mm² per core

Final cable construction subject to engineering review

5 core

Up to 35 mm² per core

Final cable construction subject to engineering review

6 core

Up to 25 mm² per core

Final cable construction subject to engineering review

Other multicore

Available in lower conductor sizes

Core count and size combination developed to customer specification

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Engineering-led supply

Qualify Custom Harness Wire for your application.

Share your drawing, target construction or application. Our team will review the requirement and define the next development step.