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Elite Cables — Manufacturer of Wire & Cables
Product 02

Thin-Wall Automotive Wire

Reduced-diameter automotive wire developed for compact harness routing and assembly requirements.

Automotive product family

Product capability and construction data

The published range describes manufacturing capability. Final electrical, dimensional, material and performance values are controlled by the approved product specification.

Do not select a cable from conductor size alone. Voltage, current, temperature, installation method, flexibility, insulation, finished diameter and applicable standard must be reviewed together.

Size capability

0.30 mm² to 2.50 mm² development range

Core construction

Single core

Downloadable PDF datasheet

The current web specifications are shown alongside this panel. A controlled PDF will be added after construction and document approval.

PDF pending document approval
Application
Space-conscious vehicle harnesses where reduced finished diameter is requiredConfigurable
Conductor material
Bare or tinned copper, subject to customer specificationConfigurable
Conductor construction
Solid, stranded or flexible stranded construction according to the approved product designConfigurable
Published size range
0.30 mm² to 2.50 mm² development rangePublished capability
Core configuration
Single corePublished capability
Insulation type
Thin-wall insulation compound selected against the customer specification and qualification planConfigurable
Nominal OD
Confirmed against the approved constructionProduct confirmation required
Insulation thickness
Confirmed against the approved constructionProduct confirmation required
Conductor resistance
Confirmed for the selected conductor size and constructionProduct confirmation required
Temperature rating
Application-specific; requires compound and construction confirmationProduct confirmation required
Voltage / application rating
Defined by the customer specification and intended applicationProduct confirmation required
Color availability
Customer-selected colors subject to production qualificationConfigurable
Packaging
Coil, reel or drum format selected according to size, length and handling requirementsConfigurable
Custom marking
Available subject to marking trial and approvalConfigurable
Standards / customer specification
Qualification options include JASO D 611 with JASO D 618 test methods / JIS C 3406, ISO 19642-2:2023 with the applicable cable part such as ISO 19642-3:2019, SAE J1128 (current approved edition), or the OEM drawing. The selected edition, cable type, temperature class and acceptance criteria must be stated in the approved specification.Product confirmation required

Where it is used

Application areas

Application suitability is confirmed from the complete technical requirement, not only the product-family description.

Compact harnesses
Door systems
Dashboard wiring
High-density routing

Initial automotive size selection

0.30 mm²Published
0.50 mm²Published
0.75 mm²Published
0.85 mm²Published
1.00 mm²Published
1.25 mm²Published
1.50 mm²Published
2.00 mm²Published
2.50 mm²Published
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Engineering-led supply

Qualify Thin-Wall Wire for your application.

Share your drawing, target construction or application. Our team will review the requirement and define the next development step.